ERMC is your trusted source for batching plants for concrete, glass, aggregates, and other materials. ERMC manufactures the highest quality batching and mixing systems to meet your demands. Known for our Acromix® brand of solutions, we’ll work together to design and fabricate the right type of batching plant to meet your requirements. From wet cast to zero slump dry-cast, self-consolidating to earth-moist dry tamp, and low profile to gravity options, we’ll design a system to help you produce high-quality products for any type of end use.

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Concrete batch plant components

  • Stone casters
  • Mixers
  • Material transport
  • Bin gates
  • Silos
  • Screws and butterfly valves
  • Controls
  • Parts and accessories

Stone casters
ERMC stone casters provide single computer automation for up to 8 mixers and any number of aggregate bins, and allow you to weigh sand or any type of aggregate accurately and independently in the traveling weight batcher. What’s more, the automated interface offers granular and liquid admixtures and color sources to improve production rates for the stone veneer and architectural cast stone industries.

  • Aggregate bins
  • Aggregate weigh batcher
  • Mixer charging
  • Cement batching
  • Dual batching
  • Batch controls
  • Hydraulic lifting

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Mixers

ERMC mixers provide full-size main mixer shafts and full-size main bearings with exclusive labyrinth shaft seals to keep slurry from fouling the bearing, bringing you the ultimate in lasting performance. The heavy-duty construction provides reduced maintenance for maximum ROI. We can custom manufacture any type of mixer from half a yard to 3 yards.

  • Spiral ribbon blades
  • Paddle blades
  • Mobile core fill mixer for hollow core products with less handling and labor

Material transport
Offering a space saving design configuration, the automated transport PLC can facilitate multiple pick-up and drop-off points from a common batching location, and the typical monorail movement provides versatile up and down capabilities.

Acrometer™ bin gate
The patented bin gate systems provide automated high-flow / low-flow aggregate batching within 1 pound of the targeted weight – giving you accuracy that’s virtually impossible to achieve with traditional weigh belts or a decumulating bin and belt conveyor systems. The Acrometer gate is designed for use with sand and other fine aggregates, and efficiently feeds all materials.

Silos
ERMC works with you to specify silos to fit your needs. Together we’ll determine the right discharge height and cement screw conveyor length, pitch, and diameter for optimum efficiency and cleanliness. What’s more, we offer options for standard, low-profile, split and mobile cement silos, plus complete screw auger integration.

  • Basic
  • Double wall split
  • Structural stands
  • Dust collector

Screws and butterfly valves
Offering WAM standard compliance, you get quality assurance when it comes to screws and butterfly valves from ERMC.

Simple, straightforward controls
Manual controls provide operator commands for the mixer and hydraulic motor start/stop, aggregate/cement batching, water volume, mixing time, and discharge, plus digital read-outs for aggregate and cement weight control.

PLC controls offer automated control for all manual functions, can control up to 50 mix designs with non-stop production, as well as first and second batch sequencing. Optional controls include microwave moisture compensation and SCC (Self Compacting Concrete) admixture.

Parts and accessories

ERMC ships your parts and accessories with prompt, accurate processing. We ship common repair and replacement parts directly from our extensive inventory, and fabricate less common components on our facilities on an expedited basis. We can also find that elusive part and drop ship it from the original supplier.

  • End wall liners and seals
  • Mixer blade arms
  • Mixer drum liners
  • Seals
  • Machine components

 

Find out how ERMC can help design and manufacture your next concrete batching plant. Call, click or request a quote.

Find out how partnering with ERMC can bring value and profitability to your operations. Contact Us >